MCR – Orange Render

Posted: March 3, 2012 in Design and Engineering
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Done in SolidWorks 2012 and rendered using PhotoView 360.

Done in SolidWorks 2012.

Done in SolidWorks

I reverse engineered this product by Yakima when I finished building my new mountain bike and realized the 15mm thru axle front fork was not compatible with the existing 9mm quick release based Yakima Viper car roof rack.  I promptly ordered the Yakima HighRoller off Promotive but in the meantime I used my prototype that I made based off caliper measurements of my viper rack and pictures I found on Yakima’s website.

Here's the Yakima 15mm Fork Adapter (MSRP $49)

Here is my prototype. This was designed in SolidWorks and created with an Objet. This prototype withstood highway forces with a 30Lb mountain bike for 50-60 miles during the week my HighRoller was on order.

Complete engineering and prototyping of a new barbell clamp design.

This shows my SolidWorks model being cycled through open to close.

This shows my prototype clamped onto a barbell.

This shows my prototype next to the reverse engineered model I created of the current design that's in all the gyms. They are similar in form factor.

Complete reverse engineering of existing production version of MCR barbell clamp (MSRP $37.95 for a pair).

This is my SolidWorks model, assembled.

This is my SolidWorks model, exploded.

Responsible for overseeing daily operations and design engineering of VXSS spotter refurbishment project for the US Army (M151, MSRP $1200 commercially available and configured w/ Mil Dot).  This is a $1M+, 3-year contract to refurbish complete US Army inventory of sniper spotting scopes.  The driving force behind this is improved near infrared wavelength transmission for night vision applications.  This product features a mil dot front focal reticle and is the official spotting scope of the U.S. Army’s XM110 Semi-Automatic Sniper System (SASS).

This is my SolidWorks assembly with the Mil Dot reticle depicted.